CAMALOT 5000 Dispensing System for SMT Applications
CAMALOT 3800/5000 Systems are in-line or standalone
liquid dispensing systems for SMT applications.
These systems are the "work horses" of the industry
and are part of a family of CAMALOT dispensers with
thousands of systems in the field. The 3800/5000
systems are reliable, durable, streamlined in design,
and easily adaptable to handle a wide variety of
circuit boards and substrates.
The systems utilize ball screws and servo motors (with closed-loop encoders) on all three axes to assure
smooth, precise and accurate dispensing with an easy to use enhanced Graphic User Interface. These
systems have been designed for the circuit board industry and use a conveyorized system to
accommodate circuit boards up to 19" x 19" (483mm x 483mm) (CAMALOT 5000).
Speedline Technologies has the largest customer support network in the electronics and semiconductor
industries, developing, manufacturing and supporting product innovations for its customers, offering a
single-source for complete process solutions.
AVAILABLE OPTIONS AND ACCESSORIES FOR THE 3800/5000 SYSTEMS INCLUDE THE
FOLLOWING:
Auto vision alignment with "one snap" fiducial correction, automatic Z-height sensors by touch probe or
non-contact laser, automatic needle calibration station along with a variety of CAMALOT pumps.
FAST AND RELIABLE
• Linear bearing slides for smooth point-to-point movement and input/output zones (buffers)
to reduce substrate transport time.
• Quick changeover time for customers with several size boards and substrates.
• Systems dispense up to 25,000 dots of solder paste or SMD epoxy per hour.
• Advanced motion control for independent acceleration and deceleration of the dispensing
head.
FLEXIBLE
• Large dispense area up to 19" x 19" (483mm x 483mm)* for the 5000 and 14" x 14"
(356mm x 356mm)* for the 3800 system.
• Handles various size boards and substrates to accommodate a wide variety of customer
requirements.
REDUCES COSTS
• Compact foot print saves valuable floor space.
GLOBAL COMPATIBILITY
• SMEMA compatible for in-line automation integration.
TYPICAL APPLICATIONS
• Surface mount adhesives, solder paste, solder mask or conductive adhesives.
*Various options may reduce dispense area.
3800-5000
DISPENSE AREA*
3800 System Maximum X 14" (355.6mm)
Maximum Y 14" (355.6mm)
5000 System Maximum X 19" (483mm)
Maximum Y 19" (483mm)
MECHANICAL
3800 System Max Z travel 2.0" (50.8mm)
5000 System Max Z travel 2.2" (55.8mm)
Resolution 0.0005" (12.5 microns).
Max X, Y axis speed 16 in./sec (406mm/sec)
Acoustic noise 68 DBA
Drive system High Speed Precision Ball Screw drives and DC Servo Motors with closed-loop
motion control in X, Y and Z
CONVEYOR
Belt conveyor with manual or auto (optional) adjustable width with input and
output buffers. Complies with SMEMA standards.
Conveyor clearance 1.56" (1" top/0.56" bottom) (25mm top/14mm bottom)
3800 System Conveyor lift 14" x 14 (355.6mm x 355.6mm) with vacuum support pins
5000 System Conveyor lift 19" x 19" (483mm x 483mm) with vacuum support pins
DISPENSING
Dot placement accuracy ±0.003" @ 3 sigma (75 microns)
Dispensing method Positive Displacement Pump and/or time pressure
Typical applications Surface Mount Adhesive, Solder Paste, Solder Mask, Conductive Adhesive
Dispensing rate Up to 25,000 Dots/hr, 0.125" (3mm) centers, 0.020" (0.5mm) diameter dot.
Various based upon application
COMPUTER
Windows™ -style icon based software, designed for dispensing applications
(Dot, Line, Arc, Circle, Round and Square Fill patterns)
Computer IBM compatible PC
Program method Teach mode with trackball; download from CAD
FACILITY REQUIREMENTS
Power requirements 115 Volts, 60 Hz, 1 Phase, 10 Amps
International 220 Volts, 50 Hz, 1 Phase, 10 Amps
Pneumatic requirements Min 80 PSI, 1CFM, 10 Micron Filtered Air
3800 System Weight (approx.) 2185 lbs (993 kg) approximately depending on chuck size
5000 System Weight (approx.) 2885 lbs (1311 kg) approximately depending on chuck
size
3800 System Size (W x D x H) 47" x 46" x 72.5" (1194mm x 1175mm x 1842mm)
includes 13" (330mm) light tower
5000 System Size (W x D x H) 60" x 51" x 76" (1524mm x 1295mm x 1921mm) includes
13" (330mm) light tower
Environmental conditions
temperature 66°F (19°C) to 90°F (32°C)
Humidity 30-70%
MTBF 2000 hours
MTTR 30 minutes typical
Specifications subject to change without notice
* Various options may reduce dispense area
